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This apparel logistics solution is based on picking the shop orders by a high speed sorter solution. The cartons coming from the automated warehouse are delivered to manual, highly ergonomic in-feed stations. There the workers open the provided cartons and position each item on an in-feed conveyor that pushes the single garments onto the sorter. This high speed sorter automatically fills the order cartons with the appropriate quality and quantity of articles. The finished cartons are pushed onto a conveyor line, sealed, labelled and conveyed to the right shipping lane.
Push and pull: Due to its very high performance this sorter based solution is able to handle both push and pull strategies.
This solution needs a high performance carton warehouse to replenish the sorter infeed stations. The warehouse is equipped with TGW Stratus AS/RS machines with two multiple deep Twister load handling devices each to be able to handle the needed high warehouse throughput.