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Blog Post

FullPick: Fully Automated Mixed-Case Palletizing for Grocery Retail

In an era where the grocery retail industry is becoming increasingly complex and diverse, FullPick stands out as a future-proof automation solution for distribution centers. This advanced, fully automated system is specifically designed for retail, offering unparalleled efficiency, flexibility, and robustness. Here’s why FullPick is the future of logistics in grocery retail:

Optimization for Stores

FullPick revolutionizes the process of forming mixed pallets and roll containers to ensure timely and store-specific deliveries. Products are delivered on pallets in a sequence suitable for easy shelf stocking, significantly reducing the time and effort required by store personnel. Additionally, sophisticated data analytics regularly optimize shelf restocking. Moreover, FullPick’s versatility is demonstrated in its ability to operate seamlessly across all temperature zones – from ambient to deep-freeze areas. Whether dealing with fresh produce or frozen goods, FullPick handles them with equal efficiency. The system shows exceptional robustness under extreme conditions, from +40°C to -30°C, drastically reducing the need for human intervention in demanding frozen areas.

A Future-Proof Investment

As the retail sector is constantly evolving, the supporting systems must also adapt. FullPick is designed with future adaptability in mind, making it a future-proof solution for grocery retail. Its flexibility allows it to adapt to new store concepts, Stock Keeping Unit (SKU) changes, and even new order structures, ensuring it remains effective as the business grows and changes. High availability is another core principle of FullPick – the system ensures reliable deliveries to stores through highly available modules and easy maintainability. Built-in redundancies guarantee consistent performance and minimize the risk of errors that could disrupt the supply chain. This reliability is crucial in today’s fast-paced retail environment, where delays can lead to significant losses.

Fully Automated for Maximum Efficiency

FullPick is the foundation of comprehensive automation solutions that significantly reduce operational and labor costs – a crucial advantage in times of labor shortages and rising wages. Companies can lower labor costs and allocate resources to other value-adding tasks. The system’s high precision in order fulfillment also minimizes manual errors and ensures exact inventory transparency. FullPick is flexible in handling various load carriers – from different types of pallets to roll containers. The integration of intelligent picking robots or high-performance workstations for piece picking and autonomous guided vehicles (AGVs) allows for customized adaptation to specific business requirements, supporting a scalable and efficient automation solution.

Refined Efficiency

Space is often a precious commodity in existing warehouses, and FullPick addresses this with its compact, space-saving design. This makes it suitable for various building types, whether you’re working at a brownfield site or planning a greenfield project. The system’s powerful mechatronics and intelligent software solutions ensure excellent productivity and make sure every square or cubic meter is optimally utilized. By contributing to the optimization of the entire supply chain – from producer delivery, through picking/palletizing in the warehouse, to more compact transport in the truck and efficient delivery to the store – the system not only helps reduce operational costs but also minimizes the ecological footprint and energy consumption, leading to more sustainable operations.

Embracing the Future with Flexibility

FullPick is not just a solution for today but also an investment in the future. The system is designed to adapt to changes in store formats, load carriers, order structures, and even SKUs, whether seasonal or long-term. This flexibility ensures that our grocery retail customers can continue to rely on FullPick as their business cases evolve, without the need for costly retrofits or replacements.

Conclusion

FullPick combines optimized processes for the store, future-proof adaptability, fully automated operations, and refined efficiency in a robust and versatile system. Whether you face extreme temperatures, labor shortages, or the need for high operational efficiency, FullPick offers a comprehensive solution that meets today’s retail demands and prepares you for the future. Be ready for the future of grocery logistics with FullPick – a solution that is as resilient as it is innovative.

TGW Logistics is a foundation-owned company headquartered in Austria and a global leader in warehouse automation and warehouse logistics. As a trusted systems integrator with more than 50 years of experience, we deliver end-to-end services: designing, implementing, and maintaining fulfillment centers powered by mechatronics, robotics, and advanced software solutions. With over 4,500 employees spanning Europe, Asia, and North America, we combine expertise, innovation, and a customer-centric dedication to help keep your business growing. With TGW Logistics, it's possible to transform your warehouse logistics into a competitive advantage.