BFT2000 Conveyor Modernization

Blog Post

05.02.2026

If you’re still relying on a BFT2000 conveyor system, you may be facing rising maintenance costs, reduced spare parts availability, outdated safety standards, noisy operations, and high energy consumption. These challenges can slow down your warehouse, increase operational risks, and limit your ability to scale in today’s fast-moving industrial logistics environment.

The good news: you don’t need to replace your entire system to improve performance. TGW Logistics provides tailored Retrofit and Extension Services that modernize your conveyors, extend system life, and improve efficiency - all while keeping your operations running smoothly.

Why You Should Consider Conveyor Modernization

Modernizing your BFT2000 system allows you to focus on what really matters while keeping your reliable components in place. With our solutions, you can:

Stay compliant with safety standards: protect your team and meet current regulations
Create a quieter workplace: improve conditions for your employees
Ensure reliable system availability: minimize downtime and avoid costly disruptions
Integrate seamlessly: upgrade components like CBU (Clutch Break Unit) rollers or full pre-assembled products like transfer elements while preserving existing equipment, enabling smaller investments and planning security

Rather than overhauling everything, you can selectively replace the components that truly need attention. This preserves your existing performance, ensures continuity, and avoids unnecessary cost, while modernizing the most critical elements for future readiness.

On-site conveyor at Picnic with a red tot travelling on it

Two Approaches to Modernizing Your BFT2000

KingDrive Modernization

If your goal is to equip your system with cutting-edge technology for long-term performance, a partial or full KingDrive retrofit is the ideal solution. By upgrading your critical components, you reap all the benefits of the newest technology, including:

Extended system lifetime and reliability: ensure your conveyors perform at peak efficiency for years to come
Compliance with conveyor standards such as EN619:2022: meet current safety and regulatory requirements
Optimized maintenance & Lower noise: improve operational efficiency and create a better working environment for your team
Minimum downtime: pre-tested installations allow for smooth implementation with minimal disruption to your operations
Long-term planning security with a future-ready solution: invest once, benefit from modern technology that supports your growth and operational goals

TGW Logistics' Kingdrive conveyor system

Tote travelling on a conveyor installed by TGW Logistics on-site at Picnic

Partial Modernization with BFT2000 Spare Parts Strategy

You asked, we listened. Some of our customers told us they are satisfied with most of their current BFT2000 system and don’t want to replace the entire conveyor. To meet this need, we developed an updated spare parts strategy that allows you to modernize selectively and cost-effectively.

With a partial modernization combined with our updated BFT2000 spare parts strategy, you can:

Keep up to 70% of your existing equipment operational: make the most of your current system
Upgrade key components such as CBU rollers with motor rollers: modernize the critical parts for better performance
Maintain system reliability with guaranteed spare parts availability: continue operating smoothly without disruption
Make smaller, cost-efficient investments: save costs by avoiding a full retrofit while still modernizing where it matters

This solution gives you flexibility and preserves your existing investment. A full retrofit isn’t always necessary - by selectively upgrading components and using our spare parts strategy, you can extend the life of your system, maintain reliability, and gradually transition to future-ready technology while keeping costs under control.

How TGW Logistics Supports You

Our team guides you through every step of modernization, ensuring a smooth and low-risk process:

On-site assessment: we evaluate your system and determine which components need modernization and which can remain in use
Tailored modernization concept: solutions are customized for your warehouse and workflow, focusing on KingDrive upgrades or partial retrofit with CBU/motor rollers
Pre-tested installations: your updated system is tested with your actual conveyor goods to reduce risk and downtime
Flexible implementation: we work nights, weekends, or during shutdown periods to minimize disruption to your operation
Integration of original TGW Logistics equipment: ensures compatibility, reliability, and performance for years to come

With our expertise, you can transition from your aging BFT2000 system to a modern, high-performing solution while keeping costs and operational interruptions to a minimum.

Benefits You’ll Gain

Extended system lifetime
Reduced operational costs
Quieter operations
Minimum downtime during retrofit
Planning security and cost-effective investment
Flexibility to choose full KingDrive modernization or partial spare-parts upgrade

By selecting the right approach, you can focus on what matters most, preserve reliable components, and maintain smooth operations throughout the modernization process.

Ready to Modernize Your BFT2000 Conveyor System?

Don’t let aging components slow down your warehouse. Contact our expert Markus Bobleter today to explore how we can help you modernize your BFT2000 system, extend its life, improve safety, boost efficiency, and future-proof your warehouse operations.

Get in touch with Markus now!

Learn more about our broader retrofit and extension services on our Retrofit & Extension Services page.

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TGW Logistics is a foundation-owned company headquartered in Austria and a global leader in warehouse automation and warehouse logistics. As a trusted systems integrator with more than 50 years of experience, we deliver end-to-end services: designing, implementing, and maintaining fulfillment centers powered by mechatronics, robotics, and advanced software solutions. With over 4,600 employees spanning Europe, Asia, and North America, we combine expertise, innovation, and a customer-centric dedication to help keep your business growing. With TGW Logistics, it's possible to transform your warehouse logistics into a competitive advantage.

Modernize Your BFT2000 Conveyor System: Expert Solutions for Your Warehouse