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Intralogistics automation for the fashion industry: challenges and solutions that make a difference

The fashion industry is navigating a fast-paced, ever-changing environment. With e-commerce now accounting for over 30% of sales and consumer habits evolving rapidly, brands are being pushed to transform their logistics strategies.

At TGW Logistics, we are leaders in fashion warehouse automation across Spain and Europe. We support international fashion brands in boosting their operational efficiency through intelligent, scalable, and sector-specific solutions.

Key logistics
challenges in fashion

  • Adapting to demand volatility: Fashion is driven by seasonality, frequent promotions, and constant product launches. Operations must handle retail, e-commerce, and hybrid models with agility—without compromising on efficiency.
  • Tackling labor shortages: Finding qualified workers for repetitive tasks is increasingly difficult. High turnover rates push many companies to automate their logistics processes to enhance productivity and improve ergonomics.
  • Meeting the digital consumer’s expectations: Consumers demand fast, accurate, and trackable deliveries. To meet these expectations, warehouses must operate at high standards and be equipped to handle peak volumes without delays.

Smart automation solutions for fashion logistics

At TGW Logistics, we develop modular solutions that combine intralogistics automation, robotics, and advanced software to transform fashion distribution centers.

Scalable goods-to-person (GTP) system

At TGW Logistics, we develop modular systems that combine intralogistics automation, robotics, and advanced software to transform fashion distribution centers.

  • FlashPick: Shuttle-based Design for mid-high-volume omnichannel fulfillment. Provides peace of mind across channels variation, accelerates picking and prepares orders in as little as 10 minutes. The best choice when TCO, productivity, efficient inventory management, are the driving factors.
  • LivePick: Mobile-Robots based solution, ideal for mid-low-volume operations with phased growth capabilities. The go-to-solution when speed of implementation and easy scalability in either storage or throughput are the decision making criteria.

  • SmartPocket: A pocket-sorter made of Autonomous Robots that move individually through the system. Scalability at the highest degree. The solution is tailored to your needs, helping you streamline workflows, speed up operations, and shorten lead times. A highly flexible solution tailored to e-commerce operations. 

     

FlashPick
LivePick
SmartPocket

Automated receiving: one touch

This solution shortens receiving times, automates stock storage, and enhances traceability. It reduces manual effort by up to 75% in this phase.

 

Software WERX: the brains behind warehouse operations

WERX is TGW Logistics’ control software, managing the entire warehouse operation—from inbound to outbound—and integrating seamlessly with any ERP. Real-time analytics enable continuous optimization.

Fashion logistics success stories

Inside look of the conveyor belt system into the warehouse of Mango in Spain. Inside look of the conveyor belt system into the warehouse of Mango in Spain.
Mango (Spain)

Enhanced omnichannel efficiency at its Barcelona facility.
Inside look into the warehouse of Decathlon in France with a man climbing on a ladder between the rackings Inside look into the warehouse of Decathlon in France with a man climbing on a ladder between the rackings
Decathlon (France)

Flexible solution to manage high-volume flows.
Overview of the warehouse automation of TGW Logistics at C-Log in France Overview of the warehouse automation of TGW Logistics at C-Log in France
C-LOG (France)

Fast and flexible solution with very high productivity and minimal handling.
Overview of the pickstations in the warehouse of Mayoral in Spain Overview of the pickstations in the warehouse of Mayoral in Spain
Mayoral (Spain and Portugal)

Improved traceability and reduced logistics costs.

Fashion logistics automation: a strategic path to sustainable growth

Automating a fashion warehouse is not just about gaining efficiency. It’s a strategic decision that impacts customer experience, and competitiveness.

Recognized by McKinsey as one of Europe’s leading automation partners for the fashion industry, TGW Logistics works with brands like Engelbert Strauss, PUMA, and Dassy. Headquartered in Austria and present in 17 countries, we combine global expertise with local teams to deliver tailored, high-impact solutions.

If you're looking for a long-term, data-driven intralogistics automation solution tailored to the fashion industry, we’re here to help you build a roadmap focused on efficiency, scalability, and sustainable growth.

A hand with leaves going towards a robot hand signaling the close proximity between automation and sustainability A hand with leaves going towards a robot hand signaling the close proximity between automation and sustainability
Preview teaser image of the TGW Logistics new brand imagefilm Preview teaser image of the TGW Logistics new brand imagefilm
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TGW Logistics is a foundation-owned company headquartered in Austria and a global leader in warehouse automation and warehouse logistics. As a trusted systems integrator with more than 50 years of experience, we deliver end-to-end services: designing, implementing, and maintaining fulfillment centers powered by mechatronics, robotics, and advanced software solutions. With over 4,500 employees spanning Europe, Asia, and North America, we combine expertise, innovation, and a customer-centric dedication to help keep your business growing. With TGW Logistics, it's possible to transform your warehouse logistics into a competitive advantage.