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A young woman with an orange jacket, wearing eye-catching, modern headphones with blue LED strips A young woman with an orange jacket, wearing eye-catching, modern headphones with blue LED strips
Order Capacity Doubled

Conrad
& TGW Logistics

Consumer Goods Logistics

Conrad Electronic partners with TGW Logistics to Expand Operations

Wernberg, Germany

New Warehouse Logistics at Conrad’s DC

With a product range of over 700,000 items, Conrad Electronic is popular with fans of electronic gadgets and tech gear. However, after years of solid growth, Conrad’s distribution centre in Wernberg, Bavaria, was nearing capacity. After partnering with TGW Logistics to incorporate automated warehouse systems, Conrad expanded its central warehouse facility and improved their warehouse logistics. The highlight of Conrad’s new system is a powerful, dynamic shuttle system connected to goods-to-person order picking systems that use pick-to-light workstations.

About Conrad

Conrad Electronic is a family-owned company founded in 1923. Since 1946, it’s been headquartered in Hirschau in the Upper Palatinate region of eastern Bavaria. Conrad is an omni-channel provider of tech gear and electronic goods with an international presence in 16 European countries. 

Conrad is committed to offering the best service for its customers - both in the B2C and B2B space. The existing fulfilment system wasn’t meeting their standards or providing enough flexibility for their omni-channel activities. It was time for an update. TGW Logistics developed a solution that met Conrad’s goals and provided more space, capacity, and output. 

How TGW Logistics Made It Possible!

Blue TGW stingray shuttle Blue TGW stingray shuttle
Advanced Storage and Retrieval

The core of the new system is an automated shuttle warehouse comprised of 15 aisles, each with 46 levels. TGW Logistics’s Stingray shuttles provide storage and retrieval. This gives Conrad more efficient storage and higher throughput speeds.

Inside of the Conrad warehouse showing the blue metal rackings Inside of the Conrad warehouse showing the blue metal rackings
Accelerated, Accurate Picking

With a goods-to-person picking system, automation saves time and labour. TGW Logistics order picking uses goods-to-person workstations. Operators follow touchscreen picking dialogs following the "pick-to-light" principle, maximising the pick rate. TGW Logistics integrated 30 workstations with sequenced totes arriving from the shuttle system. With order picking systems ready to handle multiple orders at workstations, Conrad achieves 300 picks/hour.

Different levels of the conveyor belt system at Conrad crossing eachother Different levels of the conveyor belt system at Conrad crossing eachother
More Output for Packing and Shipping

At over 40 stations, the packaged cartons are routed to the shipping area. A TGW Logistics Natrix shoe sorter increases total output. The cartons are automatically sealed and labeled.

Conveyor belt at the Conrad distribution center with cardboard boxes Conveyor belt at the Conrad distribution center with cardboard boxes
Improved Customer Service

With an advanced warehouse inventory management system, Conrad’s high-performance warehouse fulfils orders from various sales channels within a single facility, leading to faster deliveries and better customer service.

Three dimensional render of the Conrad project with conveyor systems and shuttle rackings showing Three dimensional render of the Conrad project with conveyor systems and shuttle rackings showing
Doubled Capacity with Room to Grow

With the new fulfilment centre, Conrad now has a higher storage capacity. Twice as many orders can be processed, equaling about 100,000 customer deliveries per day. Moreover, Conrad’s warehouse logistics set the company up for continued growth and capacity.

Man sitting behind 6 screens monitoring the warehouse system progress Man sitting behind 6 screens monitoring the warehouse system progress
A Strong SAP Platform

A SAP IT platform with storage management and a material flow control system provides a future-proof support system.

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Testimonial

Satisfied Customer

“We know how our business works, and we knew that our growth would result in a logistics centre that did not suit our needs anymore. We always have to think about our future, and the TGW logistics centre was a solution that provided us with both: capacity and performance.”

Udo Hermannstädter | Vice President Supply Chain

Conrad Electronic

Update Your Warehouse Logistics

Are you ready to realise what’s possible with smarter, simpler automated solutions? TGW Logistics is the partner you need to connect your goals with possibilities. 

Learn more about how we can help your company achieve more with less through warehouse automation.

Contact us today

Erich Schlenkrich, Vice President Business Development Industrial & Consumer Goods | TGW Logistics Erich Schlenkrich, Vice President Business Development Industrial & Consumer Goods | TGW Logistics

Erich Schlenkrich

Vice President Business Development Industrial & Consumer Goods

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TGW Logistics is a foundation-owned company headquartered in Austria and a global leader in warehouse automation and warehouse logistics. As a trusted systems integrator with more than 50 years of experience, we deliver end-to-end services: designing, implementing, and maintaining fulfilment centres powered by mechatronics, robotics, and advanced software solutions. With over 4,500 employees spanning Europe, Asia, and North America, we combine expertise, innovation, and a customer-centric dedication to help keep your business growing. With TGW Logistics, it's possible to transform your warehouse logistics into a competitive advantage.