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Improving order accuracy and speed

Jasco
& TGW Logistics

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Consumer Goods Logistics

Jasco Expands Fulfilment Through Collaboration With TGW Logistics

Black logo of electrical specialist Jasco Black logo of electrical specialist Jasco
Oklahoma City, USA

Expansion of fulfilment centre

Founded in 1975, Jasco Products Company develops and supplies innovative consumer electronics and lighting goods. They provide omni channel distribution to their client base of home improvement stores, military installations, ecommerce retailers, industrial suppliers, and direct consumers. In 2022, Jasco collaborated with TGW Logistics and an engineer-procure-construct company, Burns & McDonnell, to expand its fulfilment centre in Oklahoma City. Their goal was to shorten their supply chain by integrating smart warehouse automation. In only a few months, TGW Logistics augmented the centre and helped lay the foundation for Jasco’s future growth.  
 

Our Project Goals

  • Improve ergonomics and limit the physical stress for workers who were walking over 16 kilometres a day  
  • Reduce operating costs by optimising processes and automated tasks  
  • Set Jasco up for growth with a flexible system that can handle any scenario 

How TGW Logistics Made Jasco’s Expansion Come to Life

Because Jasco sells to wholesalers, retailers, and direct consumers, creating an omni-channel solution that supported full- and split-case picking was essential. TGW Logistics also needed to incorporate warehouse automation controls and a robust shuttle system to support efficient picking.

Video teaser for the JASCO case study about the home of automation in the fulfillment center Video teaser for the JASCO case study about the home of automation in the fulfillment center
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Overview of the conveyor system inside the Jasco distribution center Overview of the conveyor system inside the Jasco distribution center
An Efficient Goods Receipt Process

When incoming trucks are manually unloaded in the receiving area, cases are transported into the sorting loop via a network of conveyors. Employees manually stack the cases onto single SKU pallets, which are stored in the high-bay warehouse until they replenish the shuttle.

Man picking items out of a cardboard box on a conveyor belt Man picking items out of a cardboard box on a conveyor belt
A Smoother Material Flow

Three SlotStax semi-automated palletising workstations help streamline Jasco’s full-case wholesale and retail orders. At these stations, a palletising robot helps automatically build, stretch-wrap, and label pallets for shipping. Workstations are at waist height, so operators don’t have to repeatedly bend and lift cases.

A Jasco employee at the split case pickstation looking at a laptop A Jasco employee at the split case pickstation looking at a laptop
Automated Order Picking Systems

To solve for more efficient split-case picking of Jasco’s wholesale, retail, and direct consumer orders, FlashPick was incorporated. This smart goods-to-person setup includes four aisles powered by our Stingray shuttle system, which stores products and transports them to PickCenter One workstations. These workstations are ergonomically designed to eliminate walking during the picking process, improving speed and order accuracy. Once picked, order totes continue to the packing area, where items are transferred into larger conveyable cartons, sealed, and labeled for tracking.  

Red TGW stingray shuttle aisle inside the Jasco distribution center Red TGW stingray shuttle aisle inside the Jasco distribution center
Warehouse Automation Software

TGW Logistics’ warehouse management software WERX helps Jasco oversee and optimise its fulfilment process. It also allows for real-time communication with the entire system. The software automatically converts source totes into order totes based on requirements and facilitates orders composed of over eighty lines.

Cardboard boxes travelling down a conveyor belt in the Jasco distribution center Cardboard boxes travelling down a conveyor belt in the Jasco distribution center
Expert Support from TGW Logistics

Jasco’s expansion is backed by a five-year, full-service contract. TGW Logistics’ Lifetime Services specialists will be on site to ensure the highly automated system’s 98% performance guarantee.

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Testimonial

Satisfied Customer

"The choice was clear, the Burns & McDonnell and TGW program that we have put together absolutely delivers all of the key performance indicators we were targeting. We also know that the jobs most impacted by the move to automation will be safer, more ergonomic, and easier to cross-train, offering our employees a wealth of different skills and experiences.”

Jacob Rodriguez | Chief Operating Officer

Jasco

Need to Expand? TGW Logistics Makes it Possible

Set yourself up for growth with automated fulfilment solutions from TGW Logistics. We specialise in solving supply chain issues with our efficient, future-proof intralogistics systems.

Overview of five conveyor belts next to each other with cardboard boxes in a row and a man picking Overview of five conveyor belts next to each other with cardboard boxes in a row and a man picking
Learn how we can be the partner you need to transform your warehouse logistics.

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Erich Schlenkrich, Vice President Business Development Industrial & Consumer Goods | TGW Logistics Erich Schlenkrich, Vice President Business Development Industrial & Consumer Goods | TGW Logistics

Erich Schlenkrich

Vice President Business Development Industrial & Consumer Goods

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TGW Logistics is a foundation-owned company headquartered in Austria and a global leader in warehouse automation and warehouse logistics. As a trusted systems integrator with more than 50 years of experience, we deliver end-to-end services: designing, implementing, and maintaining fulfilment centres powered by mechatronics, robotics, and advanced software solutions. With over 4,500 employees spanning Europe, Asia, and North America, we combine expertise, innovation, and a customer-centric dedication to help keep your business growing. With TGW Logistics, it's possible to transform your warehouse logistics into a competitive advantage.